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Q69鋼板預處理/鋼板拋丸機

Q69編不銹鋼板預外理 / 不銹鋼板規范化處理這一方面線 / 鍍鋅鋼材預辦理生產的線 / 剛板噴砂機

服務詳細資料 Product introduction

鋼坯預外理線工藝設計意思是鋼坯在粗加工前(即原料料的狀態)通過漆層拋丸防銹并涂去層自我保護底漆的生產制作的工藝技術。銅材途經預除理都就可以提升 了機戒設備制造廠品和金屬材質鋼結構框架的抗腐蝕性程度,提升 了鋼板材料的抗疲倦耐腐蝕性,延緩其便用生存期;也還都就可以增強銅材漆層的工藝技術生產制作心態,有益于數控機床割切機下料機和精密儀器落料。顯然,因而生產制作前銅材造型非常制度,有益于機戒設備制造防銹和定時化在噴漆的,因而運用銅材預除理可大大大提升 了消除本職工作中的轉化率,改善消除本職工作中的工作的強度和對生態的污染破壞。

 

不銹鋼板預補救線機器設備大部分運用拋丸器速度扭動的水輪將鋼丸(彈丸)1拋打至鑄件單單從表層上能。對鑄件對其進行碰撞、刮削,以削除鑄件單單從表層上能的銹層,被腐蝕皮和的污染,使單單從表層上能可達到一段的粗燥度。增強自己了漆層與材質單單從表層上能的映照力,相關增強自己了類品牌機器抗被腐蝕學習能力和單單從表層上能品質,整改和增強自己類品牌機器的外觀品質和在于品質,極大的得到緩解進行清理的工作的勞動者硬度和區域環境的污染、該類品牌機器是船舶制造廠,橋梁工程建設、電動車此車、工程建設自動化熱機器及其鍋爐風機制造廠服務業的一定產業法寶。

 

Steel pretreatment line process is  the steel products in machining (namely raw materials before state) surface  shot derusting and coated with a layer of protection of the primer processing technology. Steel after pretreatment can improve mechanical products and metal components, improve the corrosion resistance of the steel plate anti-fatigue performance and prolong the service life; At the same time, it can optimize the production process steel surface state, be helpful for  cutter material and precision blanking. In addition, the processing steel shape quite rules before, be helpful for mechanical derusting and automatic spray paint, so  steel pretreatment can greatly improve the efficiency of the cleanup work, reduce the labor intensity of the cleanup work and pollution to the environment.

 

The steel pretreatment line mainly uses high speed rotating impeller of peen-forming  to the surface with steel shot (projectile) speed .To the shock, scraping, in order to eliminate the surface of rusty layer, oxide skin and dirt surface, it reaches a certain roughness. Improve the paint film with steel surface adhesion, raise the products corrosion resistance and surface quality, improve and enhance the appearance of the products quality and internal quality, reduce the labor intensity of cleaning and environmental pollution, the product is ships, Bridges, locomotives, engineering machinery, chem

Q69系列產品鋼材預外理 / 板材預辦理線 / 不銹鋼鋼材預正確處理產量線 / 鋼條拋丸清理機

鋼板規格預加工的整體自動線,鋼架構噴砂機由裝料輸料輥道、吹刮設備設計、升溫設備、拋丸請理設備、整體自動汽車噴漆室、烘干處理室、排料輸料輥道、送風濾塵設備、漆霧凈化設備、電子商務控住設備及橫移設備設計等形成。

Steel pretreatment production line, the steel structure  shot by feeding machine rollor conveyeer blow, blow the device, preheating system, shot cleaning system, automatic spray paint room, drying room, filling rollor conveyeer, ventilation dust removal system, mist filtering system, electrical control system and shiftting equipment etc

 

Q69系類厚板材拋丸清理機劃分成立進式厚板材拋丸清理機勝利進式厚板材拋丸清理機

Steel shot blasting machines divided into steel plate shot machine and steel straight  shot machine

 

近好幾年,基于用于可程序設計序把控器把控,環保設備的系統自動的化層次重得出不大層次的提生。跟隨著科學研究技巧突飛猛進的進展,核算機及系統自動的測控儀容儀表在機械研發研發職業得出基本上使用,這些幾20年后切勿能實現了的功能表下面變得更加信手拈來。我我司在不銹鋼鋼材預處置網上營銷用于了濕度壓力變送器、回轉代碼器等構件,全部核算機監控錄像(監視中間,當做舊式的虛擬仿真屏),閉路電視視頻攝像頭,因此可選擇客戶規定搭配重新打馬賽克儀及重新商品條形碼word打印安裝。計算公式機等高網絡車輛在自動化設備車輛用途有的是種必須的趨勢分析。

In recent years, automation degree of the heavy equipment greater extent with the PLC control. Along with the progress of science and technology are developing rapidly, computer and automatic measurement and control instruments in mechanical manufacturing used widely, some decades ago may not function of the realization of the now with relative ease. Our company with international trend, steel pretreatment line in the temperature transmitter, rotary encoder elements such as computer monitoring, the whole line (monitoring center, instead of old-fashioned analog screen), closed-circuit television monitoring, and according to user requirements configure automatic play yards instrument and automatic barcode printing device. The computer and other high-tech products in mechanical products application is a kind of inevitable trend.

 

鋼件傳輸裝置

1. 鋼件輸送管裝置交流變頻無極變頻調速,各工部既可發送到運行的,又可自由瑜伽動作;

2. 拋丸室輥道具有唯一性建筑材料耐腐保護套;

3. 板鏈輸送管器 “V”型成分,油漆后剛板中短線觸碰,以減少漆面嚴重破壞。

 

拋丸整理

1. 部件測高適用微電子按鈕開關及汽車制動直流無刷電機,在拋丸室外運動,防塵土電磁干擾;

2. 鑄件測寬設備,自動式緩解供丸閘取消量;

3. 選用懸臂抽濾式拋丸器,拋丸器布置房間經過了算機模擬仿真。

    彈丸躲開輥道,鋁件涉及均勻的不對。

 

彈丸清洗

1. 滾掃、側掃及髙壓羅茨風機吹掃丸料配置靜化主要采用滿幕簾風選剝離 器;

2. 選用專用型聚脂線芯提高自己機鏈傳動帶;

3. 采用了氣控彈丸抑制器;

4. 彈丸重復體系各干勁點設洛天依報警技能。

 

拋丸煙氣凈化體系

1. 備選漩風、布袋集成型式沖擊式多管除塵器器。

 

機械有效控制模式

1. PLC操控,串口通信(微機)動態性摸擬風控了;

2. 反復設備問題報案基本功能;

3. 易損件時光長期積累記錄時間功效。

 

Workpiece conveying system

1. The frequency stepless speed regulation conveying system, the ministry of synchronicity, and  can be independent movement;

2. Shot peeningroom table has a special material wear-resisting sheath;

3. Plate chain conveyor for "V" type structure, and painted steel short line contact after, in order to avoid damage paint film.

 

Shot cleaning

1. The high measurement adopts photoelectric switch and brake motor in outdoor without the dust interference;

2. The workpiece mesurement device, automatic regulation for the pill brake open quantity;

3. We have advanced cantilever centrifugal peen-forming device, the arrangement shot through computer simulation. Avoid roller, the projectile cover uniform.

 

Projectile cleaning

1. Saul, Saul rolling side high-pressure blower purging pill material circulation purification the curtain with FengXuan separator;

2. Using special polyester wire core hoist belts;

3. Using gas control projectile controller;

4. Projectile circulation system the power point set fault alarm function.

 

Peen-forming dust removal system

1. Using a whirlwind, bag integrated type filter, dust emissions reached national standards.

 

Electrical control system

1. PLC control, PC (computer) dynamic simulation monitoring;

2. Circulation system fault alarm function;

3. Time to accumulate timing function. Parts.

 

ical equipment and boiler manufacturing industrial necessary equipment.

Q69系類鋁合金板預凈化處理 / 厚鋼板預解決線 / 模具鋼預處里的自動化生產線 / 鋼材噴砂機

◆ 關鍵技術性叁數 Main technical parameters

樓盤 Project   /  規格 model

Q6920

Q6925

Q6930

Q6940

不銹鋼鋼板Steel plate

寬 Width

mm

<2000

<2500

<3000

<4000

厚 Thickness

mm

5-60

5-60

5-60

5-60

長 Length

mm

1500-15000

3000-15000

2400-15000

4500-15000

鋼材 Steel

面積最小段面大小Min section size

mm

60×80

60×80

60×80

60×80

上限段面長寬高 Max section size

mm

1000×300

1000×300

1000×300

1000×300

段長度 Length

mm

2400-15000

2400-15000

2400-15000

2400-15000

混凝土構件 Component

最大化長寬比 Max width

mm

800

1500

1500

800

比較大程度 Max height

mm

300

300

300

300

的長度 Length

mm

2400-15000

2400-15000

2400-15000

2400-15000

輥道 Roller

充許容載 Allow load

T/m

1

2

2

1

零件卸料速率 Transportation speed

m/min

1-5

0.5-4.5

0.5-4

2-8

涂漆層尺寸 Film thickness

um

15-28

注:所述技術指標指標只適合于我廠家定形企業產品。貴廠家定購時,需表明真實前提(如工作量、預工作的適用范圍等)知道按照技術指標指標。諸如:男方多雪天氣的業主及東北省市,需升溫裝制(有電調溫、遠紅外調溫、天燃氣、柴油調溫等很多種習慣),烘干設備亦這么。管于預工作線的自動運行強度,我廠家可滿意微信用戶的一點的標準,以及添加拋丸器的效率、電容并聯兩部拋丸進行清理機等習慣。針對性專進行清理鋼材(板材屏幕寬度匹配2-5米,板厚3-100mm)的實際的的結構特征,為使清除垃圾效果好優質,需要是清除垃圾薄剛板時避免 和變形,我子公司特定開發了剛板專門預補救線。實際的的結構特征為:

(1) 左右兩兩拋丸器通通相應,抵銷了彈丸對鋁合金板的挑戰力,嚴防薄鋁合金板發生。

(2) 拋丸室鋼材開進口做下特出方案,當心止彈丸飛出室體內。

(3) 清除垃圾傳動裝置上升了側刷清洗系統,是完全排除厚鋼板上半部的彈丸。

(4) 丸料重復機系統采用了了單排進料斗加強機、溢流式自感應式丸砂溶合器。

 

OMRON溫度控制元器件封裝,運用OMRON C200HG PLC,進行重工業操作微機作PLC動態化模似監控設備。

丸料反復裝置告警警告實用功能。假設其中一個設備(如丸砂區分器、斗式改善機、槽式氣流輸送器)突發故章,它將自動化已停,也隸屬于其上的機 也將自動化已停。

鋼條預加工線最主要在板及各個形材的外層預加工(點火、拋丸、在噴漆的、吹干)。滬杭鐵路適用PLC程序掌握器學習掌握,不設好幾處自己監測系統,對主設備的正常運作程序進行監測,中共中央掌握不設虛擬仿真提示 系統。

 

Note: the above parameters only applies to my company finalize the design product. Your company to order, according to the actual situation of production, the pretreatment of (such as specific parameters ). For example: the south and the rain customers and northeast China, need preheater (there is electricity heating, far infrared heating, gas, fuel heating DuoZhong way), drying, too. The running speed of about pretreatment line, our company can meet user requirements, including any increase the power shot, series multiple peen-forming machine way. Designed for clean steel plate steel plate width (2-5 meters, 3 100 mm thickness of the specific features of the) to clean up better effect, especially when clean sheets to prevent deformation, specially designed for steel pretreatment line. Specific features:

 

(1) fluctuation two shot, the one-to-one offset the impact of the steel plate projectile, prevent thin steel plate deformation.

(2) The door of peen-forming room steel plate with special design to prevent fly out of room in vitro projectile.

(3) Cleaning device increased the side brush cleaning system, completely eliminate steel plate and the upper part of the projectile.

(4) Pill material circulation system uses a double row hopper hoist, overflow inductive pill sand separato.

 

The temperature control components, OMRON C200HG PLC, the industrial control computer for PC dynamic simulation monitoring. Pill material circulation system fault alarm function. If a device (such as sand separator, a shot of ascension machine, screw conveyor for failure, it will) be automatic stop, and at the same time of the devices on will also cease automatically.

Steel pretreatment line is mainly used for the surface of  all kinds of plank and profiles pretreatment (preheating,  shot, paint, drying). PLC programmable control all, with multiple automatic detection device for the operation of equipment state detection, the central control with model shows that device.